Tile Adhesive v/s Cement Mortar : Which one to use and Why?

 

Tile Adhesive v/s Cement Mortar : Which one to use and Why?

Stone and Tile Fixing 

Flooring is a major part of any residential or commercial construction. And Stones like marbles, Granites, and Tiles are the most preferred substrate due to their durability.

After selection of Substrate comes the selection of Adhesive material to fix the tile or stone on the floor or wall.

Most common solution in market are Cement Sand Mortar and Tile Adhesive or Marble Adhesive (technically known as Thin Set Adhesive - TSA).

Before the introduction of Thin Set Adhesive ( also known as Tile Adhesive/ Marble Adhesive, Tile Glue, Tile Cement ), Cement Sand Mortar was ideal choice.

What is Cement Sand Mortar -

Simply a mixture of Cement, Sand and Water. ( In the form of Image/ icons)

Application - Apply the paste on floor as well as another dollop on the back of the tile and stone .

However Cement Sand Mortar has following inherent major issues -

• Hollow Sound followed by Cracking of Tiles.
• Water Seepage.

Causes -

• Hollow Sound - Cement Sand Mortar doesn’t form level base to cover the entire tile surface.As a result it leaves gap between the tile (or stone) and floor. Which results in inadequate contact, and hence we hear the hollow sound on tapping(before cracking) and water seepage.
• Secondly, Cement Sand mortar also shrinks after drying, and has less bonding strength.

End result of all of this is cracking.

To repair a crack tile in itself a complete project - needless to mention the pain of such Maintenance in detail.

Basic Facts - Minimum compressive strength for 1:3 and 1:6 mortar cube at age of 28 days is 7.5 MPa and 3 MPa  respectively.

Compressive strength of tile adhesive - 15MPA.

Then there are Application issues with Cement Sand Mortar -

• Storage Inconvenience - Image of Tile Adhesive Bag v/s Image of Cement , Lorry for sand - To show storage and mixing issue. (Image should give a negative feeling)
• Time for working is less.
• Cannot Adjust tiles after being laid.
• Involves Soaking of Tiles in water .
• Slow Process
• Increased weight load on the building due to thicker material.
• Cannot be used on Low Adsorbent tiles like Vitrified Tiles or Porcelain tiles.

Tile Adhesives or Stone adhesives on the other hand

Basic components in Tile Adhesives -

• Cement
• Sand
• Polymers for extra strength
• Water Retention Agents
• Additives for Working time enhancement and for vertical surfaces application.

Tile Adhesives is a ready to use mixture of sand , cement and Polymer additives which functions as a mesh creator (just like MS rods in Concrete), resulting in a more flexible and higher strength adhesive.

All one needs is to Mix the water, use a trowel and apply on the tiles or stones.

Trowel usage results in thinner product application and an even application which prevents any form of Gap and results in complete coverage on tiles or stones.

The RachTR TSA tile adhesives have longer bonding time and strength and fewer chances of damages to tile and stone thus saves a lot of cost in future spending and maintenance.

And different grades of tile and stone adhesives are available for different application, surfaces, sizes and open time requirement which we will cover in next article.

Conclusion - 

In the end - Cement Sand Mortar is definitely a Cheaper material (probably 25% to 30% cheaper) but with higher labor cost.

The process is Slow and overall downside includes cracking, water seepage, cannot be applied on low absorbent tiles and etc. In short it is a product of past.

Whereas Tile Adhesive is a bit costly material but adding up the low labour cost, faster process, and advantages like No tile Cracking, No Hollow Sound, No water seeping and etc make it an easier choice over Cement Sand Mortar.

• No Hollow Sound
• No tile Cracking.
• No water seeping
• Easy to use. And can be used on low absorbent tiles or stones.
• Higher Bond Strength.
• Fast and economical labor cost.
• Storage convenience
• Thinner Layer - Less overall Weight on building.

Reason why TSA or Tile Adhesive is lesser known in India yet -

• Product was introduced in Indian market in Early 2000.
• Less product awareness, lac of skilled contractors, with higher cost of the product were the major deterrent. Which resulted in low requirement and hence low availability.
• In last few years, all Major Developers , Architects and Contractors have understood the value proposition, and have shifted 100 % to Tile adhesive.
• Soon usage of cement sand mortar for tile and stone will be a concept of past.

In coming days, we will be covering content on following topic, so  sign up for updates and follos us on Instagram. 

1. Types and Grades of Tile Adhesives/ Thin Set Adhesives/ Marble Adhesives,
2. Tile or Stone Fixing Process.
3. White Marble Fixing process.
4. Sealers and Coatings for Stones.

Contact Us for more details -  Email us : marketing@rachtr.com.

Website - www.rachtr.com,

For any query or issues you need solution for, whatsapp us. 

To read in hindi - click on following link - Hindi Blog. 

Epoxy flooring Vs Polished Concrete Flooring

Deciding between polished concrete and epoxy flooring can be a very difficult task for an industrial company. This owes to the facts that both are based on similar foundations of a concrete slab but have very different flooring surfaces that find use in different environments. Concrete polished floors are created by continuous grinding with specialized machines. They have even finer polishing heads across a treated concrete slab for smooth, burnished surface. But, on the other hand, epoxy flooring is made up of multiple layers of two-component coatings. A fluid is applied to a mechanically prepared concrete surface which is cured chemically to form a durable, impervious and protective coating.

Polished concrete floors:

If the floor to be polished is not subject to harsh chemicals, extreme pH substances, wetness, and toxins then polished concrete floors are good options due to their less expensive nature. However, since polish concrete floors require regular and high maintenance they might not be the ideal solution.

Polished floors have less compressive strength than unpolished concrete, having good compressive strength is a necessary feature, and therefore trowelled epoxy floors can be considered a better solution.

Though polishing is a viable solution to even out concrete surface, however, it is not at all an option for old and cracked surfaces with significant issues. Polishing is best suited for new and fresh concrete that are relatively uniform and in the best shape.

The light reflecting the ability of the polished concrete is up to 100% improving the light efficiency of existing overhead fixtures and brightening the space overall, but this depends on the procedure and use of correct materials while installation.

Epoxy Flooring:

As discussed above polished concrete might be a suitable option for various industrial as well as domestic environments but there is quite a long list of noticeable shortcomings and thus epoxy flooring bubbles up as a better alternative. Resin-based flooring solutions such as epoxy are available in a range of job-specific design to protect the integrity of a concrete slab being exposed to a broad spectrum of environments and usage. Epoxy systems chosen correctly can provide a broad range of benefits by improving the concrete floor weight bearing capacity and impact resistance, imparting puncture and abrasion resistance, static control protection and ability to withstand most strenuous conditions.

Epoxy systems can hide imperfections in concrete and can be used to maintain slabs that might have been destroyed otherwise. The light reflective ability of epoxy resins is 300%, which reduces the need for additional lighting thus saving energy cost.

Since, while installation epoxy is in a liquid state, it covers the surfaces completely and gives a seamless and imperious look. After being cured resin based polish system are highly resistant towards solvents, acids, and alkaline. This is particularly an advantage to industries where harsh chemicals or toxins are used. Polish concrete floors are not designed to cope with such chemical exposure and thus might absorb or retain harmful chemicals and also allow pollutants to flow through the slab into the surrounding soil and environment. Resinous coating, if properly selected, erases all these kinds of risks and vulnerability by not allowing harmful chemicals to be absorbed but only adsorbed from where they can be easily disposed of. For industries, which prefer the appearance of polished concrete combined with superior strength durability, a performance epoxy coating is the best option. 

Contact Us for more details -  Email us : marketing@rachtr.com.

Website - www.rachtr.com,

For any query or issues you need solution for, whatsapp us. 

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ULTRA HIGH PERFORMANCE CERAMIC TILE ADHESIVE

ULTRA HIGH PERFORMANCE CERAMIC TILE ADHESIVES

RachTR TSA ST is a polymer rich, cementitious tile adhesive for thin or thick bed fixing of ceramics tiles in interior or exterior situations and ensures excellent bonding on concrete and plasters, exceeds EN 12004:2007 C1

BENEFITS

• High adhesive bond strength.

• Excellent waterproofing characteristics.

• Non-slip and has excellent grab properties.

• Excellent tensile strength.

• Prepacked factory controlled.

• Ensures consistent quality.

• Easy to use.

• Waterproof immersion does not affect adhesion.

RECOMMENDED USES:

RachTR TSA ST can be used for fixing tile on tile applications, ceramics, glass mosaics, swimming pools, bathrooms, kitchens, laboratories, canteens, etc. It provides strong adhesion to cement/sand screeds, concrete and brickwork. It is also suitable for substrates such as glazed tiles, terrazzo and suitably prepared timber.

APPLICATION INSTRUCTIONS

Surface Preparation:

All surfaces should be sound and thoroughly cleaned before RachTR TSA ST  is applied. All traces of greases or oil must be removed with degreaser. All loose particles of mortar must be physically removed.

Surfaces:

RachTR TSA ST can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. Timber surfaces should be checked to ensure rigidity and soundness to accept the additional loading without deflection. Provision must be made to ensure adequate ventilation beneath tiled timber flooring.

Mixing:

RachTR TSA ST should be mixed with water in the ratio of 3:1 by volume. Place gauging water in a clean mixing vessel. Add powder and mix with a suitable stirrer or mixer mounted on slow speed electric drill until a plastic, lumps free consistency is achieved. Hand mixing may be allowed if drill/paddle is not available. Allow to stand for 5 mins before use.

Application:

Apply thin bond coat to the substrate with the straight edge of the trowel. Then comb mortar on to the fresh bond coat with the notched edge of the trowel working in the direction. Apply only that much mortar which can cover the tiles within the open time. Open time can be checked by touching the adhesive bed with fingertip.

Position tiles in the adhesive bed and align with a slightly pushing motion, ensuring the tile back achieves full contact with the adhesive.

Finishing:

Remove excess adhesive with a damp cloth before material has set. Joint grouting may be commenced 24 hours after tiles have been laid.

Contact Us for more details - 

Email us : marketing@rachtr.com.

Website - www.rachtr.com,

For any query or issues you need solution for, whatsapp us. 

To read in hindi - click on following link - Hindi Blog. 

Flooring Adhesive

Flooring Adhesives 

In this age of innovation, we have started to beautifully experiment with our ideas about a perfect home. From implementing IoT in our household to the latest interiors. But have you ever thought that what would people think if your floor looks dull and boring? All the fancy items would not reflect if your floor doesn’t. RachTR provide  with multiple solutions to use its flooring adhesives to make floors lustrous and help bring a statement to our life.

The types of flooring adhesives RachTR offer are:

1.    RachTR Epoxy 201 G- Thixotropic translucent Epoxy gel for fixing various substrates to various substrates. A fast-curing, thixotropic, non-migrating adhesive designed for filling gaps and bonding rough or smooth surfaces. The disappearing blue colouring tells you when the product is thoroughly mixed and ready to apply. It’s a general-purpose adhesive/encapsulant which easily dispenses and mixes in seconds, dries in 15 minutes and reaches functional strength in 1 hour. 

KEY FEATURES:

·         Bonds rigid durable substrates such as metals, glass, ceramics, concrete and wood in all combinations

·         High tensile strength (2,500 psi)

·         Good solvent resistance to gas, oil and other solvents

·         Non-Sag (No-Drip) which makes it ideal for use on walls and vertical surfaces

·         Excellent gap filling qualities without tremendous shrinkage Fast curing for bond tags on machinery and equipment

2.    RachTR RER 108 & REH 108 - Multipurpose adhesive system, with excellent bond strength. A light cure dental adhesive system that is designed to handle difficult bonding situations, is fast and easy to apply and offers excellent bond strengths to a variety of surfaces.

KEY FEATURES:

          A versatile adhesive system designed to handle difficult bonding situations such as bonding to sclerotic dentin and bonding in moist environments.

·      Reduces microleakage that can contribute to postoperative sensitivity for increased patient comfort and doctor confidence.

·       Offers excellent bond strengths to a variety of surfaces for reliable bonding performance.

3.    RachTR TSA PR – Polymer modified thin-set tile adhesive and stone adhesive, exceeds EN:12004:2007 C2TE. The tile layer is unaffected by minor cracking and movement in the substrate. This can be very important in the applications over concrete where cracking in the concrete could result in cracking the tile. It is also very important in tile installations over structural slabs or other structures where vibrations and deflections can be expected.

KEY FEATURES:

·         Level out unevenness in the substrate.

·         Create an ideal surface to which the tile can be bonded.

·         Incorporate slope in the tile layer if needed.

·         Reinforcement of the substrate.

4.    RachTR TSA ST - Polymer modified thin-set tile adhesive and stone adhesive, exceeds EN 12004:2007 C1. They are single component thin set adhesives but with high polymer modification. Most suitable for exterior and interior installation of tiles and stones on floors and walls. Most varieties of tiles and stones can be installed using Polymer modified thin set adhesives.

KEY FEATURES:

·         High bond strength and water resistance.

·         Increased flexibility and resistance to weather conditions.

·         Improved shock and impact resistance

·         Easy to install – fast and economical

·         Hassle-free and long lasting

All of these are made under expert supervision. With a team of people belonging to rich fields of education, RachTR delivers a solution that builds a dream home.

Contact Us for more details - 

Email us : marketing@rachtr.com.

Website - www.rachtr.com,

For any query or issues you need solution for, whatsapp us. 

To read in hindi - click on following link - Hindi Blog.